一、Functional description
1, The assembly achieve human-machine assistance to automatic operation, in the premise of reducing the manufacturing cost, the production efficiency can be improved by double, output is increased from 180 before to now 600-700/ hour; and the production staff can be reduced by 75%, And the workload of the staff is also relatively reduced, effectively reducing the labor cost and the number of labor.
2, The production line adopts the single robot operation, using different types of tooling material feeding, to achieve automatic feeding, the efficiency is high, stable and reliable, and has the advantages of simple structure, low failure rate, therefore, the stability of the production line is strong;
3, The production line adopts automatic assembly robot, the feeding of the material is based on the shape and size of the corresponding material, using a vibrating plate, a belt line, an overlap, or a pendulum. Besides, the feeding mechanism is modular design and they are independent of each other, mutual non-interference, and strong versatility, it can be extended to different production line;
4, Assembling production line most of the use of robots, at the same time, automated assembly robot life is over 2 times more than traditional pneumatic or electric component life, the maximum life is up to 10 years, it is durable, convenient to maintenance and operation, and low operation and maintenance costs.
二、Application industry
3C electronics and other industries.
三、Equipment characteristics
1, Continuously improve production efficiency, achieve replicability and can be upgraded, improve the domestic majority of similar products using artificial assembly of high cost and low efficiency mode;
2, 7 four axis level key (section) robots for human-machine assistance of intelligent precision assembly application on the automatic assembly line, to achieve robot substitutions, reduce manufacturing costs, output doubled form;
3, With Pro-server EX configuration software, it is easy to establish a set of data management, acquisition and exchange of WINGP and multiple touch screens, and PLC, inverter, temperature controller as well as other equipment than connected to the touch screen. To achieve the intelligent control of production, effectively improve the quality and efficiency of production;
4, A variety of production assembly action can be easily through the PLC remote communication to LCD display, fault point report one-to-one correspondence, can quickly eliminate the fault;
5, Using innovative surround separation tooling fixture, in a pipeline to achieve 3 directions of precision assembly, product fixed positioning, dispensing, high and low temperature solder function;
6, The project fixture is high temperature resistant, high strength special material, shape and process design unique.
四、Main performance parameters
1, Machine size: 26 000*4000*1800mm (length * width * height)
2, Drive mode: robot + servo drive;
5, Running voltage: 220AC
6, Power: 10KW
7, Air pressure: 0.5-0.6MPa
8, Precision of solder paste at low temperature: 5mg
9, Dispensing accuracy: + 1g
10, Clearance detection accuracy: + 0.1mm
11, The whole line efficiency: 10S/PCS
12, Product assembly accuracy: + 0.04mm:
13. Repetitive positioning accuracy of robot: 0.02mm
14, High temperature solder welding temperature: 420-450 degrees
15, Low temperature soldering temperature: 220-250 degrees
16, CCD camera detection accuracy: + 0.05mm
